Intraosseous intramedullary fixation assembly and method of use

ABSTRACT

An intramedullary assembly for intraosseous bone fusion includes a lag screw member and a tapered screw member. The lag screw member includes a first elongated body, where the first elongated body includes a first threaded portion at a first end and a bulbous portion at a second end. The tapered screw member is coupled to the lag screw member, and the tapered screw member includes a second elongated body, where the second elongated body includes a second threaded portion at a third end, and an opening at a fourth end.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.17/002,005, filed on Aug. 25, 2020, which is a continuation of U.S.patent application Ser. No. 15/884,048, filed on Jan. 30, 2018, which isa continuation of U.S. patent application Ser. No. 15/181,435, filed onJun. 14, 2016, which is a continuation of U.S. patent application Ser.No. 14/599,671, filed on Jan. 19, 2015, which is a divisional of U.S.patent application Ser. No. 12/658,680, filed Feb. 11, 2010, which is acontinuation-in-part application of U.S. patent application Ser. No.12/456,808, filed Jun. 23, 2009, which claims the benefit of ProvisionalPatent Application No. 61/132,932, filed Jun. 24, 2008. The entirecontents of the entire chain of applications are herein incorporated byreference.

FIELD OF THE INVENTION

This invention relates to the field of orthopedic implant devices, andmore particularly, to an intramedullary fixation assembly used forfusion of the angled joints, bones and deformity correction, such as thehand and foot bones.

BACKGROUND OF THE INVENTION

Orthopedic implant devices, such as intramedullary nails, plates, rodsand screws are often used to repair or reconstruct bones and jointsaffected by trauma, degeneration, deformity and disease, such as Charcotarthropathy caused by diabetes in some patients, Hallux Valgusdeformities, failed Keller Bunionectomies, Rheumatoid Arthritis, andsevere deformities.

Moreover, infections and wound complications are a major concern in theaforementioned procedures. Wound closure is technically demanding forthe surgeon, and devices that add surface prominence, such as plates orexposed screws, add to the difficulty by requiring greater tissuetension during incision reapproximation. This increases the risk ofpostoperative wound infections and dehiscence that may ultimately resultin limb amputation.

Various implants have been utilized for surgical treatment of thesebones and joints, including bone screws. Implants have also beenutilized to treat severe deformities in the metatarsal and phalangealbones, including multiple screws and plates. These multiple screws andplate implants have been commonly used in a first metatarsal-phalangealfusion procedure to fuse the first metatarsal to the first phalangealbone in hallux valgus deformities, failed keller bunionectomies,rheumatoid arthritis, and other types of severe deformities in themetatarsal and phalange bones. While these devices allow fixation andpromote fusion, they do not deliver restoration of the arch in a Charcotfoot, they are not effective in metatarsal-phalangeal (MTP) fusionprocedures, nor do they deliver uniform compression for variouspredetermined angles of compression.

Particularly, screw implants in MTP procedures are ineffective indelivering sufficient compression to the bones in the foot, preventingscrew head break out, or delivering effective bending resistance.Moreover, hard to control dorsiflexion and valgus angles as well skinirritation from proximity to the skin prevents these screw implants frombeing readily utilized for surgical treatment. Yet further, plateimplants used with bone screws too have the same drawbacks as fixedvarus and valgus angles, lack of direct compression across the MTPjoint, and skin irritations from proximity to the skin reduce theeffectiveness of these implants.

There is therefore a need for an intramedullary fixation assembly andmethod of use that overcomes some or all of the previously delineateddrawbacks of prior fixation assemblies.

SUMMARY OF THE INVENTION

An object of the invention is to overcome the drawbacks of previousinventions.

Another object of the invention is to provide a novel and usefulintramedullary fixation assembly that may be utilized to treat bones ina human body.

Another object of the invention is to provide a system for compressingbones using an intramedullary fixation assembly.

Another object of the invention is to fuse the bones in the human bodythrough the use of an intraosseous intramedullary assembly.

Another object of the invention is to provide a fixed acute angleintramedullary fixation assembly for bone fixation.

Another object of the invention is to provide variable acute angles anintramedullary fixation assembly for bone fixation having variable acuteangles of fixation.

Another object of the invention is to provide at least three point ofcompression on bone fragments through a variable angle intramedullaryfixation assembly.

In a first non-limiting aspect of the invention, an intramedullaryassembly for bone fusion is provided and includes a lag screw member anda tapered screw member. The lag screw member includes a first elongatedbody, where the first elongated body includes a first threaded portionat a first end and a bulbous portion at a second end. The tapered screwmember is coupled to the lag screw member, and the tapered screw memberincludes a second elongated body, where the second elongated bodyincludes a second threaded portion at a third end, and an opening at afourth end.

In a second non-limiting aspect of the invention, a method for bonefusion includes eight steps. In step one, an intramedullary assembly isprovided, where the intramedullary assembly includes a lag screw memberhaving a first elongated body. The first elongated body includes a firstthreaded portion at a first end and a bulbous portion at a second end.The intramedullary assembly also includes a tapered screw member coupledto the lag screw member, where the tapered screw member includes asecond elongated body having a second threaded portion at a third end, atubular portion at a fourth end, and an opening at the fourth end. Steptwo includes making an incision in the foot. Step three includesdrilling a first medullary canal in a first bone. Step four includesinserting the tapered screw member into the first medullary canal. Stepfive includes aligning the tapered screw member in the first medullarycanal. Step six includes drilling a second medullary canal in the firstbone. Step seven includes slideably coupling the lag screw member to thetapered screw member. Step seven includes inserting the lag screw memberinto the second medullary canal. Step eight includes applyingcompression to the lag screw member to lock the tapered screw member tothe lag screw member, thereby fusing the first bone to the second bone.

BRIEF DESCRIPTION OF THE DRAWINGS

A further understanding of the invention can be obtained by reference toa preferred embodiment set forth in the illustrations of theaccompanying drawings. Although the illustrated embodiment is merelyexemplary of systems and methods for carrying out the invention, boththe organization and method of operation of the invention, in general,together with further objectives and advantages thereof, may be moreeasily understood by reference to the drawings and the followingdescription. The drawings are not intended to limit the scope of thisinvention, which is set forth with particularity in the claims asappended or as subsequently amended, but merely to clarify and exemplifythe invention.

For a more complete understanding of the invention, reference is nowmade to the following drawings in which:

FIG. 1 is a perspective view of a fixation system according to apreferred embodiment of the invention.

FIG. 2 is a perspective view of a proximal screw member used in thefixation system shown in FIG. 1 according to the preferred embodiment ofthe invention.

FIG. 3A is a perspective view of a distal member used in the fixationsystem shown in FIG. 1 according to the preferred embodiment of theinvention.

FIG. 3B is a perspective cross-sectional view of the distal member shownin FIG. 3A according to the preferred embodiment of the invention.

FIG. 4 is a perspective view of the instrument member used in thefixation system shown in FIG. 1 according to the preferred embodiment ofthe invention.

FIG. 5 is a perspective view of the assembled intramedullary fixationassembly inserted into the bones of a patient's foot according to thepreferred embodiment of the invention.

FIG. 6 is a side view of the assembled intramedullary fixation assemblyshown in FIG. 5 according to the preferred embodiment of the invention.

FIG. 7 is a flow chart illustrating the method of coupling theintramedullary fixation assembly shown in FIGS. 1-6 to tarsal andmetatarsal bones in a patient's foot according to the preferredembodiment of the invention.

FIG. 8 is a perspective view of an assembled intramedullary fixationassembly inserted into the bones of a patient's foot according to analternate embodiment of the invention.

FIG. 9 is a perspective view of the intramedullary fixation assemblyshown in FIG. 8 according to the alternate embodiment of the invention.

FIG. 10 is a perspective view of the lag screw member used in theintramedullary fixation assembly shown in FIGS. 8-9 according to thealternate embodiment of the invention.

FIG. 11 is a perspective view of the tapered screw member used in theintramedullary fixation assembly shown in FIGS. 8-9 according to thealternate embodiment of the invention.

FIG. 12 is a flow chart illustrating the method of coupling theintramedullary fixation assembly shown in FIG. 8-9 to bones in apatient's foot according to the alternate embodiment of the invention.

FIG. 13 is a perspective view of an assembled intramedullary fixationassembly inserted into the bones of a patient's hand according to analternate embodiment of the invention.

FIG. 14 is a perspective view of the intramedullary fixation assemblyshown in FIG. 13 according to the alternate embodiment of the invention.

FIG. 15 is a perspective view of the lag screw member used in theintramedullary fixation assembly shown in FIG. 14 according to thealternate embodiment of the invention.

FIG. 16 is a perspective view of the polyaxial screw member used in theintramedullary fixation assembly shown in FIG. 14 according to thealternate embodiment of the invention.

FIG. 17 is a perspective view of an assembled intramedullary fixationassembly according to an alternate embodiment of the invention.

FIG. 18 is a perspective view of an assembled intramedullary fixationassembly having a plurality of lag screw members according to analternate embodiment of the invention.

FIG. 19 is an exploded perspective view of a cover member for a lagscrew according to an alternate embodiment of the invention.

DETAILED DESCRIPTION

The invention may be understood more readily by reference to thefollowing detailed description of preferred embodiment of the invention.However, techniques, systems, and operating structures in accordancewith the invention may be embodied in a wide variety of forms and modes,some of which may be quite different from those in the disclosedembodiment. Consequently, the specific structural and functional detailsdisclosed herein are merely representative, yet in that regard, they aredeemed to afford the best embodiment for purposes of disclosure and toprovide a basis for the claims herein, which define the scope of theinvention. It must be noted that, as used in the specification and theappended claims, the singular forms “a”, “an”, and “the” include pluralreferents unless the context clearly indicates otherwise.

Referring now to FIG. 1, there is shown a fixation system 100 which ismade in accordance with the teachings of the preferred embodiment of theinvention. As shown, the fixation system 100 includes an intramedullaryfixation assembly 110, comprising a proximal screw member 130 and adistal member 140. Proximal screw member 130 is provided on proximal end135 of assembly 110 and is coupled to a distal member 140 that isprovided on the distal end 145 of the fixation assembly 110. Also,proximal screw member 130 makes a fixed angle 150 with distal member 140and this angle 150 determines the angle for arch restoration. Moreover,fixation system 100 includes instrument 120 that is utilized to coupleintramedullary fixation assembly 110 to the bones in the mid-foot region(not shown). It should be appreciated that in one non-limitingembodiment, intramedullary fixation assembly 110 may be made from aTitanium material, although, in other non-limiting embodiments,intramedullary fixation assembly 110 may be made from SST, PEEK, NiTi,Cobalt chrome or other similar types of materials.

As shown in FIG. 2, proximal screw member 130 is generally cylindricalin shape and extends from first bulbous portion 202 to second taperedend 204. End 204 has a diameter that is slightly smaller than diameter226 of bulbous portion 202. Additionally, bulbous portion 202 has ataper, such as a Morse taper, with a width that decreases from end 211to end 212. The taper allows for a locked interference fit with taperedaperture 316 when tapered bulbous portion 202 is combined with taperedaperture 316, shown and described below. Moreover, bulbous portion 202is generally circular and has a generally hexagonal torque transmittingaperture 208 that traverses length 210 of bulbous portion 202. However,a star-shaped aperture, a square-shaped aperture, or any other shapedaperture may be utilized without departing from the scope of theinvention. Torque transmitting aperture 208 is utilized to transmit atorque from bulbous portion 202 to tapered end 204 by rotating bulbousportion 202.

Further, proximal screw member 130 has a first smooth exterior portion206 extending from end 212 of bulbous portion 202. Portion 206 comprisesan internal aperture 214 that longitudinally traverses portion 206 indirection 201. Portion 206 terminates into a second generally tubularportion 216. Portion 216 may comprise internal circular aperture 220that longitudinally traverses inside portion 216. Internal circularaperture 220 is aligned with apertures 214 and 208 along axis 203 toform a continuous opening (i.e., a cannula) from bulbous portion 202 toend 204. The continuous opening or cannula is provided to interact witha guide wire (not shown) by receiving the guide wire within thecontinuous opening thereby positioning and locating the proximal member130. In other non-limiting embodiments, the proximal member 130 may beprovided without apertures 220 and 214 (i.e., the proximal member issolid).

Furthermore, tubular portion 216 has a plurality of circular threads,such as threads 218, which are circumferentially disposed on theexternal surface of portion 216 and, with threads 218 having an externaldiameter 224. Portion 216 may also be provided with a self-tappingleading edge 222 to provide portion 216 with the ability to remove bonematerial during insertion of proximal screw member 130 into bone. Itshould be appreciated that the length of the proximal member 130 may beselected of varying lengths to allow a surgeon to fuse different jointsin a foot (not shown).

As shown in FIGS. 3A-3B, distal member 140 of the preferred embodimentis generally tubular in shape and tapers from a first end 302 to asecond end 304 (i.e. end 302 has a diameter 306 that is slightly largerthan diameter 308 of end 304). However, in another non-limitingembodiment, distal member 140 has a constant width from first end 302 tosecond end 304. Further, first end 302 is generally semi-spherical inshape and has an internal circular aperture 316, which traverses end 302along direction 301 (i.e. end 302 is generally “donut” shaped).Additionally, circular aperture 316 emanates from surface 322, such thatportion 310 has a generally tapered aperture 316 provided in portion310. Circular aperture 316 comprises slope 320 from first end 302 to end323 of portion 310. Further, aperture 316 is aligned along axis 303,which is offset from horizontal axis 305 of distal member 140. Axis 303forms an angle 150 with horizontal axis 305 that determines the anglefor arch restoration, as shown in FIG. 3A. Angle 150 may be any anglegreater than 90 degrees and less than 180 degrees. Tapered aperture 316when combined with tapered bulbous portion 202, shown in FIG. 2, createsa locked interference fit between proximal member 130 and distal member140. First end 302 has a plurality of substantially similar grooves 326and 328, which form an “L-shape” with surface 330 of end 302. Grooves326 and 328 are provided to receive instrument 120 of fixation system100, which is later described. In other non-limiting embodiments, othersimilar instruments may be provided to be received within grooves 326and 328.

Distal member 140 further comprises a generally smooth portion 310coupled to end 302. Portion 310 has a generally hexagonal shapedaperture 312, which opens into aperture 316 and which longitudinallytraverses through portion 310 in direction 301. In other non-limitingembodiments, a star-shaped aperture, a square-shaped aperture, or anyother shaped aperture may be utilized. Circular aperture 316 has adiameter 314 that is slightly larger than external diameter 224 ofportion 216 and 206 of proximal screw member 130, with portions 216 and206 being slidably received within aperture 316 of portion 310. Aperture316 has a diameter that is smaller than diameter 226 of bulbous portion202.

Portion 310 of distal member 140 terminates into a second generallycylindrical portion 318 which has a plurality of threads 324, which arecircumferentially disposed on the external surface of portion 318.Portion 318 has an internal circular aperture 327 which islongitudinally coextensive with portion 318 in direction 301. Circularaperture 327 aligns with aperture 312 to form a continuous opening fromend 302 to end 304.

As shown in FIG. 4, instrument 120 is illustrated for coupling proximalscrew member 130 to distal member 140. Particularly, instrument 120includes a handle portion 402 coupled to a rod portion 404. Rod portion404 emanates from handle portion 402 at end 406 and terminates into arectangular planar portion 408 at end 410. Planar portion 408 is alignedalong axis 401 and is fixably coupled to a generally cylindrical tubularportion 412 (i.e., an aiming device). Portion 412 traverses portion 408from top surface 414 to bottom surface 416. Further, tubular portion 412is aligned along dissimilar axis 403, forming an angle 405 with axis401. Also, tubular portion 412 has a through aperture 420 thatlongitudinally traverses portion 412 along axis 403.

Planar portion 408 is coupled to planar portion 422, with portion 422having a width slightly smaller than width of portion 408. Portion 422terminates into a generally “U-shaped” portion 424 with portion 424being orthogonal to portion 422. Further, portion 424 has a plurality ofsubstantially similar sides 426 and 428 which are provided to beslidably coupled to grooves 326 and 328 of distal member 140.

In operation, sides 426 and 428 of instrument 120 are received inrespective grooves 326 and 328 of distal member 140, of FIGS. 3A-3B,thereby slidably coupling distal member 140 to instrument 120. In thisposition, axis 303 of aperture 316 is aligned along substantially thesame axis as axis 403 of instrument 120. Proximal screw member 130 iscoupled to distal member 140 by slidably coupling portions 206 and 216through aperture 420 of tubular portion 412. Tubular portion 412 guidesproximal screw member 130 through internal aperture 420 and intoaperture 316 on surface 322 and may also guide a Kirschner wire (K wire)or a drill. Proximal screw member 130, of FIG. 2, travels into bone asportions 216 and 206 travel further through aperture 316 at end 302until bulbous portion 202 is restrained by surface 322 and end 302.Aperture 316, being tapered along axis 303, causes proximal screw member130 to form an angle 150 with distal member 140, with proximal member130 being aligned along an axis 303, which is substantially the sameaxis as axis 403 of tubular portion 412 of instrument 120.

In operation, and as best shown in FIGS. 5, 6 and 7, the fixation system100 utilizes the intramedullary fixation assembly 110 for treating andfixating the deteriorated and damaged or fractured bones in the humanfoot 500. This restores the arch in a human foot 500 by coupling theintramedullary fixation assembly 110 to the human foot 500 of a leftleg. In one-non limiting example, and as shown in FIG. 5, theintramedullary assembly 110 is coupled to the medullary canals of thefirst metatarsal 502, medial cuneiform 504, navicular 506 and talus bone508. Talus bone 508 makes up part of the ankle joint where the threadedportion 216 of the proximal screw member 130 of the intramedullaryassembly 110 is threadably coupled. The medial cuneiform 504 andnavicular 506 bones are most affected by Diabetic Charcot foot disorderthat causes deterioration and collapse of the arch of the foot 500. Itshould be appreciated that the intramedullary assembly 110 may be usedwithin each of the five rays, with a ray representing a line drawn fromeach metatarsal bone to the talus. The angulation in the smaller rayswill be smaller than the two rays (i.e., a line from the first andsecond metatarsal bones to the talus bone). Also, the diameter of distalmember 140 will decrease from the large ray to the small ray. In onenon-limiting example, the angulation may be any angle greater than 90degrees and less than 180 degrees. For example, the angle for the firstray may be 150-170 degrees and the angles for the other rays may be160-175 degrees.

As shown in FIGS. 6 and 7, the intramedullary fixation assembly 110 maybe utilized to reconstruct an arch in a mid-foot region of a human foot500. As shown, the method starts in step 700 and proceeds to step 702,whereby a Dorsal Lis Franc incision (i.e., mid-foot incision) (notshown) is made in foot 500 in order to gain access to the joint. In step704, the joint capsule is separated by “Gunstocking” foot 500 indirection 601 (i.e., the foot 500 is bent mid-foot) to expose thearticular surface 602 and the articulating cartilage is removed. Next,in step 706, the intramedullary canal is reamed and the distal member140 is inserted into the intramedullary canal (not shown) of themetatarsal 502. In other non-limiting embodiments, the distal member 140may be inserted by impaction, by press fit, by reaming a hole in theintramedullary canal (not shown) or substantially any other similarstrategy or technique.

Next, in step 708, the instrument 120 is coupled to the distal member140 by coupling sides 426 and 428 of instrument 120 to respectivegrooves 326 and 328. In step 710, initial positioning of the proximalmember 130 is assessed with the use of a guide wire through portion 412(i.e., aiming device). Next, in step 712, a countersink drill isinserted through portion 412 and the proximal cortex is penetrated. Inthis step, a cannulated drill or guide wire is used to pre-drill thehole through the joints selected for fusion. In step 714, the proximalscrew member 130 is inserted over the guide wire and into the distalmember 140. Particularly, the proximal member 130 is inserted throughtubular portion 412 (i.e., aiming device), causing proximal member 130to travel through internal longitudinal aperture 420, into distal member140 and further into bones 504, 506 and 508 until rigid connection withthe tapered aperture 316 is made, thereby compressing the joint. In onenon-limiting embodiment, a locking element (not shown) such as a plateor a washer is coupled to end 302 of the intramedullary fixationassembly 110 to further secure proximal threaded member 130 to distalmember 140. Next, in step 716 the instrument 120 is removed and thedorsal Lis Franc (i.e., mid-foot) incision is closed. The method ends instep 718.

It should be appreciated that a plurality of intramedullary fixationassemblies, such as intramedullary fixation assembly 110, may beinserted into any of the bones of a foot 500 such as, but not limited tothe metatarsal, cuneiform, calcaneus, cuboid, talus and navicular bones,in order to restore the natural anatomical shape of the arch of the foot500. Thus, the fixation system 100, in one non-limiting embodiment, isutilized to couple the intramedullary fixation assembly 110 to the foot500, which causes the metatarsal 504, medial cuneiform 504, navicular506 and talus 508 bones to be aligned to the proper anatomical shape ofan arch when assembled within foot 500. It should be appreciated thatthe intramedullary fixation assembly 110 is delivered through a dorsalmidfoot incision, thereby reducing the disruption to the plantar tissuesand/or the metatarsal heads while at the same time minimizing thetension on the skin. This allows for improved wound closure, reducedoperating room time, reduction in the number of incisions required andreduction in the total length of incisions. It should also beappreciated that in other non-limiting embodiments, the intramedullaryassembly 110 may be utilized with graft material (i.e., autograft,allograft or other biologic agent).

In an alternate embodiment, as shown in FIG. 8, an intramedullaryfixation assembly 800 is provided in order to apply intraosseouscompression to bones. Particularly, the intramedullary fixation assembly800 comprises a tapered screw member 810 coupled to a lag screw member815 at a fixed acute angle for the internal fusion of the bones of thehuman foot 805, such as, for example, the calcaneus bone 820, the talusbone 825, and the cuboid bone 830. In other non-limiting embodiments,the intramedullary fixation assembly 800 may be utilized for any otherappropriate use for the internal fixation of the other bones. It shouldbe appreciated that the intramedullary fixation assembly 800 may beprovided at several lengths for the internal fixation of a variety ofbone sizes in the human body.

Also as shown in FIG. 9, the intramedullary fixation assembly 800includes the tapered screw member 810 coupled to the lag screw member815 at a fixed angle 905. The fixed angle 905 may be provided at variousfixed angles depending on the bone segments that are being compressed.The fixed angle between the tapered screw member 810 and the lag screwmember 815 causes the intramedullary fixation assembly 800 to “hook”into the bone segments and translates the compression applied to bonefragments across the members 810 and 815. It should be appreciated thatin one non-limiting embodiment, the intramedullary fixation assembly 800may be made from a Titanium material, although, in other non-limitingembodiments, the intramedullary fixation assembly 800 may be made fromSST, PEEK, NiTi, Cobalt chrome or other similar types of materials. Itshould also be appreciated that the intramedullary fixation assembly 800is locked at the fixed angle after insertion of the same into bone. Theintramedullary fixation assembly 800 translates compression applied tobone fragments by the tapered screw member 810 and the lag screw member815 into uniform compression through multi-point fixation.

As shown in FIG. 10, lag screw member 815 is generally cylindrical inshape and has a first smooth exterior portion 1005 that extends fromfirst bulbous portion 1010 to a second threaded portion 1015.Additionally, bulbous portion 1010 has a taper, such as a Morse taper,with a width that decreases from end 1030 in direction 1000. The Morsetaper allows for a locked interference fit with tapered aperture 1130(shown in FIG. 11) when tapered bulbous portion 1010 resides withintapered aperture 1130, which will be shown and described below.Moreover, tapered bulbous portion 1010 is generally cylindrical in shapeand has a generally hexagonal-shaped aperture 1035 aligned along axis1002 traversing the longitudinal length of bulbous portion 1010.However, a star-shaped aperture, a square-shaped aperture, or any othershaped aperture may be utilized without departing from the scope of theinvention. Aperture 1035 is provided to transmit torque from bulbousportion 1010 to threaded portion 1015 as bulbous portion 1010 is rotatedin a direction that causes a corresponding rotation of threaded portion1015.

Further, lag screw member 815 has a first smooth exterior portion 1005that has a uniform diameter 1025 from first end 1040 to second end 1045.Portion 1005 includes an internal aperture 1050 aligned along axis 1002that traverses the longitudinal length of portion 1005 in direction1000. Further, portion 1005 terminates into a threaded portion 1015.Threaded portion 1015 includes an internal aperture 1055 aligned alongaxis 1002 that longitudinally traverses threaded portion 1015. Internalaperture 1055 being aligned on the same axis 1002 as apertures 1035 and1055 cooperatively form a continuous opening (i.e., a cannula) from end1030 of bulbous portion 1010 to end 1060 of threaded portion 1015. Thecontinuous opening or cannula is provided to interact with a guide wire(not shown) by receiving the guide wire within the continuous opening tohelp guide and position the lag screw member 815 during insertion of thelag screw member 815. In other non-limiting embodiments, the lag screwmember 815 may be provided without apertures 1050 and 1055 (i.e., thelag screw member 815 is solid).

Furthermore, threaded portion 1015 has a plurality of circular threads,such as threads 1065, which are circumferentially disposed on theexternal surface of threaded portion 1015. Threaded portion 1015 has adiameter 1020 that is substantially the same as diameter 1025 of portion1005. Threaded portion 1015 may also be provided with a self-tappingleading edge 1070 to provide portion 1015 with the ability to removebone material during insertion of lag screw member 815 into bone. Itshould be appreciated that the length of the lag screw member 815 may beselected of varying lengths to allow a surgeon to fuse different jointsin the human body. It should be appreciated that the lag screw member815 may be positioned at one angle inside the tapered screw member 810.Also, lag screw member 815 may be coated with an osteoconductivematerial, such as, for example, plasma spray or other similar types ofporous materials that is capable of supporting or encouraging boneingrowth into this material.

As shown in FIG. 11, tapered screw member 810 is generally cylindricalin shape and has a smooth exterior portion 1105 that extends from atapered portion 1110 to a threaded portion 1115. Tapered screw member810 is aligned along longitudinal axis 1104, which is longitudinallycoextensive with length of tapered screw member 810.

Further, tapered portion 1110 is generally tubular in shape and tapersfrom end 1120 to end 1125 (i.e. end 1120 has a diameter 1127 thatdecreases slightly in diameter from end 1120 in direction 1100).Further, first end 1120 has a tapered aperture 1130, which traversestapered portion 1110 along axis 1102, which causes tapered aperture 1130to emanate from surface 1135. Axis 1102 is offset from longitudinal axis1104 at an angle 1140. Moreover, tapered portion 1110 has a generallyhexagonal-shaped aperture contained within portion 1110, which isaligned along axis 1104 and is provided to receive an instrument (notshown) for applying torque to tapered screw member 810. In othernon-limiting embodiments, a star-shaped aperture, a square-shapedaperture, or any other shaped aperture may be utilized without departingfrom the scope of the invention. With tapered aperture 1130 beingaligned along axis 1102, tapered aperture 1130 forms a fixed angle 1140with longitudinal axis 1145. Fixed angle 1140 determines the angle forfixation of tapered screw member 810 with respect to lag screw member815 (shown in FIG. 10). It should be appreciated that fixed angle 1140may be any angle less than 90 degrees to allow a surgeon the flexibilityof determining the angle for internal fixation of bones in the humanbody. It should also be appreciated that tapered aperture 1130 whencombined with tapered bulbous portion 1010, shown in FIG. 10, creates alocked interference fit between tapered screw member 810 and lag screwmember 815.

Further, tapered screw member 810 has a smooth exterior portion 1105that has a uniform diameter 1145 from end 1125 to end 1150. Taperedscrew member 810 is generally solid, however, in other non-limitingembodiments, screw member 810 may be cannulated. Further, portion 1105terminates into a threaded portion 1115. Threaded portion 1115 isgenerally solid and includes a plurality of circular threads, such asthreads 1155, which are circumferentially disposed on the externalsurface of threaded portion 1115. Threaded portion 1115 has a diameter1160 that is substantially the same as diameter 1145 of portion 1105.Threaded portion 1115 may also be provided with a self-tapping leadingedge 1165 to provide portion 1115 with the ability to remove bonematerial during insertion of tapered screw member 810 into bone. Itshould be appreciated that the length of the tapered screw member 810may be selected of varying lengths to allow a surgeon to fuse differentjoints in the human body. It should be appreciated that tapered screwmember 810 may be coated with an osteoconductive material, such as, forexample, plasma spray or other similar types of porous materials that iscapable of supporting or encouraging bone ingrowth into this material.

As shown in FIGS. 8 and 12, the intramedullary fixation assembly 800 maybe utilized to apply compression, for example to the bones in a humanfoot through an acute angle fixation of the tapered screw member 810 tothe lag screw member 815. As shown, the method starts in step 1200 andproceeds to step 1205, whereby a central incision is made in thehind-foot region of foot 805. Next, in step 1210, a pilot hole isdrilled into the calcaneus 820 and the cuboid 830 bones. In this step, acountersink drill is inserted a cannulated drill or guide wire is usedto pre-drill the hole through the joints selected for fusion. Next, instep 1215, tapered screw member 810 is inserted into the intraosseousintramedullary canal (not shown) of the calcaneus 820. In othernon-limiting embodiments, the tapered screw member 810 may be insertedby impaction, by press fit, by reaming a hole in the intramedullarycanal (not shown) or substantially any other similar strategy ortechnique.

Next, in step 1220, the final position of the tapered screw member 810is aligned so that the coupling of the lag screw member 815 forms apredetermined angle with the tapered screw member 810. In step 1225,align a guide through tapered aperture 1130 at surface 1135 andpre-drill a hole through the joint substantially along axis 1102. Next,in step 1230, insert a K-wire (not shown) into the pre-drilled hole andinto the tapered screw member 810 so that the K-wire makes an acuteangle with the tapered screw member 810. Next, in step 1235, the lagscrew member 815 is rotated and inserted over the K-wire and into thecalcaneus bone 820 so that the K-wire guides the lag screw member 815.The K-wire, in assisting the lag screw member 815, penetrates end 1060and emanates from end 1030. In some non-limiting embodiments, the lagmember 815 may be inserted by impaction, by press fit, or substantiallyany other similar strategy or technique. Next, in step 1240, the K-wireis removed and the incision is closed. The method ends in step 1245.

In an alternate embodiment, as shown in FIG. 13, an intramedullaryfixation assembly 1300 is provided for the internal fixation of bones ina human hand 1305. Particularly, the intramedullary fixation assembly1300 is substantially the same as the intramedullary fixation assembly800 of the embodiment shown and described in FIG. 8. The intramedullaryfixation assembly 1300 includes a tapered screw member 1310 forming afixed acute angle with the lag screw member 1315. The fixed acute angleis predetermined and the angle may be selected up to 90 degrees by, inone example, a surgeon to provide for the internal fixation of the bonesin the human hand 1305, such as for example the radius 1320 and ulna1325.

In another alternate embodiment, as shown in FIG. 14, an intramedullaryfixation assembly 1400 may be provided to vary the acute angle between 0and 90 degrees after insertion of the intramedullary fixation assembly1400. Particularly, the intramedullary fixation assembly 1400 comprisesa polyaxial screw member 1410 coupled to a lag screw member 1415 andforming an angle 1405 between the two members 1410 and 1415. The angle1405 between the polyaxial screw member 1410 and the lag screw member1415 causes the intramedullary fixation assembly 1400 to “hook” into thebone segments and translates the compression applied to bone fragmentsacross the members 1410 and 1415. It should be appreciated that theintramedullary fixation assembly 1400 may be provided at several lengthsfor the internal fixation of a variety of bone sizes in the human body.It should also be appreciated that in one non-limiting embodiment, theintramedullary fixation assembly 1400 may be made from a Titaniummaterial, although, in other non-limiting embodiments, theintramedullary fixation assembly 1400 may be made from SST, PEEK, NiTi,Cobalt chrome or other similar types of materials.

As shown in FIG. 15, lag screw member 1415 is generally cylindrical inshape and has a first smooth exterior portion 1505 that extends fromfirst bulbous portion 1510 to a second threaded portion 1515. Bulbousportion 1510 is generally semispherical in shape and has a diameter 1500that is slightly larger than the internal diameter of aperture 1630(shown in FIG. 16), which is provided to receive bulbous portion 1510.The bulbous portion 1510 resides within the internal aperture 1630(shown in FIG. 16) and provides for rotational movement of both thepolyaxial screw member 1410 and the lag screw member 1415 at variousangles between 0 and 90 degrees after insertion of the intramedullaryfixation assembly 1400. Also, bulbous portion 1510 has a generallyhexagonal-shaped aperture 1535 aligned along axis 1502 traversing thelongitudinal length of bulbous portion 1510. In other non-limitingembodiments, a star-shaped aperture, a square-shaped aperture, or anyother shaped aperture may be utilized without departing from the scopeof the invention. Aperture 1535 is provided to transmit torque frombulbous portion 1510 to threaded portion 1515 as bulbous portion 1510 isrotated in a direction that causes a corresponding rotation of threadedportion 1515. It should also be appreciated that axis 1502 islongitudinally coextensive with the length of lag screw member 1415.

Further, lag screw member 1415 has a first smooth exterior portion 1505of a uniform diameter 1525 from first end 1540 to second end 1545.Portion 1505 includes an internal aperture 1550 aligned along axis 1502that traverses the longitudinal length of portion 1505 along direction1504. Further, portion 1505 terminates into the threaded portion 1515.Threaded portion 1515 also includes an internal aperture 1555 alignedalong axis 1502 that longitudinally traverses threaded portion 1515.Internal aperture 1555 being aligned along the same axis 1502 asapertures 1535 and 1550 cooperatively form a continuous opening (i.e., acannula) from bulbous portion 1510 to end 1560 of threaded portion 1515.The continuous opening or cannula is provided to interact with a guidewire (not shown) by receiving the guide wire within the continuousopening to help guide and position the lag screw member 1415 duringinsertion into bone. In other non-limiting embodiments, the lag screwmember 1415 may be provided without apertures 1550 and 1555 (i.e., thelag screw member 1415 is non-cannulated or solid).

Furthermore, threaded portion 1515 has a plurality of circular threads,such as threads 1565, which are circumferentially disposed on theexternal surface of threaded portion 1515. Threaded portion 1515 has adiameter 1520 that is substantially the same as diameter 1525 of portion1505. Threaded portion 1515 may also be provided with a self-tappingleading edge (not shown) to provide portion 1515 with the ability toremove bone material during insertion of lag screw member 1415 intobone. It should be appreciated that the length of the lag screw member1415 may be selected of varying lengths to allow a surgeon to fusedifferent joints in the human body. Also, lag screw member 1415 may becoated with an osteoconductive material, such as, for example, plasmaspray or other similar types of porous materials that is capable ofsupporting or encouraging bone ingrowth into this material.

As shown in FIG. 16, polyaxial screw member 1410 is generallycylindrical in shape and has a smooth exterior portion 1605 that extendsfrom portion 1610 to a threaded portion 1615. Polyaxial screw member1410 is aligned along longitudinal axis 1604, which is longitudinallycoextensive with length of polyaxial screw member 1410.

Further, portion 1610 is generally tubular in shape having a uniformdiameter, which is slightly larger than diameter of aperture 1630causing portion 1610 to abut the interior surface of portion 1610 ataperture 1630. However, in other non-limiting embodiments, portion 1610may be tapered going from a larger diameter to a smaller diameter as wetraverse portion 1610 along direction of axis 1600. Further, portion1610 has a plurality of apertures 1620 and 1630 of dissimilar diameters.Aperture 1630 is a through aperture and is tapered along axis 1602,causing aperture 1630 to emanate from surface 1635. On the other hand,aperture 1620 is longitudinally disposed along axis 1604 and has agenerally hexagonal shaped aperture, although in other non-limitingembodiments, a star-shaped aperture, a square-shaped aperture, or anyother shapes aperture may be utilized. Aperture 1630 is offset from axis1604 at an angle 1640. Angle 1640 determines the angle for rotation oflag screw member 1415 when bulbous portion 1510 (shown in FIG. 15)resides in aperture 1630 with lag screw member 1415 rotating angularlyaround axis 1602. It should be appreciated that angle 1640 may be anyangle less than 90 degrees to allow a surgeon the flexibility of fixingthe rotation of polyaxial screw member 1410 and lag screw member 1415.

Further, polyaxial screw member 1410 has a smooth exterior portion 1605having a uniform diameter from end 1625 to end 1650. The diameter ofexterior portion 1605 is smaller than the diameter of aperture 1630.Polyaxial screw member 1410 is generally solid, however, in othernon-limiting embodiments, polyaxial screw member 1410 may be cannulated.Further, portion 1605 terminates into a threaded portion 1615. Threadedportion 1615 is generally solid and includes a plurality of circularthreads, such as threads 1655, circumferentially disposed on theexternal surface of threaded portion 1615. Threaded portion 1615 has auniform diameter that is slightly larger than the diameter of portion1605. However, in other non-limiting embodiments, the respectivediameters of portions 1605 and 1615 may be substantially the same.Threaded portion 1615 may also be provided with a self-tapping leadingedge (not shown) to provide portion 1615 with the ability to remove bonematerial during insertion of polyaxial screw member 1410 into bone. Itshould be appreciated that the length of the polyaxial screw member 1410may be selected of varying lengths to allow a surgeon to fuse differentjoints in the human body. It should be appreciated that polyaxial screwmember 1410 may be coated with an osteoconductive material, such as, forexample, plasma spray or other similar types of porous materials that iscapable of supporting or encouraging bone ingrowth into this material.

In another alternate embodiment, as shown in FIG. 17, length of thepolyaxial screw member 1710 may be varied in order to accommodate theintramedullary fixation assembly 1700 in bones of various sizes.Particularly, the polyaxial screw member 1710 includes a smooth endportion 1720 coupled directly to a threaded portion 1725, therebyvarying the angle 1705 that is formed between the polyaxial screw member1710 and the lag screw member 1715. In all other respects, theintramedullary fixation assembly 1700 is substantially similar to theintramedullary fixation assembly 1400 as was shown and described in FIG.14.

In another alternate embodiment, as shown in FIG. 18, an intramedullaryfixation assembly 1800 having a plurality of lag screw members 1805 and1810 coupled to a tapered screw member 1815 is provided in order toapply compression at multiple points on the bone fragment surface.Particularly, the lag screw members 1805 and 1810, and the tapered screwmember 1815 are substantially similar to the lag screw member 815 andtapered screw member 810 respectively shown and described in theembodiment of FIGS. 8-11. Each of the lag screw members 1805 and 1810forms an fixed acute angle with the tapered screw member 1815, withthese angles being predetermined by, for example, a surgeon to fix thebones in a human body.

As shown, tapered screw member 1815 is generally cylindrical in shapeand has a smooth exterior portion 1820 that extends longitudinally alongaxis 1806 from end 1825 to a threaded portion 1830. Further, end 1825has a tapered aperture 1835, which is aligned on axis 1802 and forms afixed angle 1808 with axis 1806. Fixed angle 1808 determines the anglefor fixation of tapered screw member 1810 with respect to lag screwmember 1805. Also, tapered screw member 1815 has a second taperedaperture 1840, aligned along axis 1804 and forms a fixed angle 1812 withaxis 1804. The fixed angle 1812 determines the angle for fixation of lagscrew member 1810 with tapered screw member 1815. It should beappreciated that fixed angles 1808 and 1812 may be any angle less than90 degrees to allow a surgeon the flexibility of determining the anglefor internal fixation of bones in the human body. It should also beappreciated that tapered screw member 1815 creates a locked interferencefit with each of the lag screw members 1805 and 1810.

Further, tapered screw member 1815 has a smooth exterior portion 1820having a uniform diameter from end 1825 to threaded portion 1830.Tapered screw member 1815 is generally solid, however, in othernon-limiting embodiments, screw member 1815 may be cannulated. Further,threaded portion 1830 is generally solid and includes a plurality ofcircular threads circumferentially disposed on the external surface ofthreaded portion 1830. Threaded portion 1830 may also be provided with aself-tapping leading edge to provide portion 1830 with the ability toremove bone material during insertion of tapered screw member 1815 intobone. It should be appreciated that the length of the tapered screwmember 1815 may be selected of varying lengths to allow a surgeon tofuse different joints in the human body. It should be appreciated thattapered screw member 1815 may be coated with an osteoconductivematerial, such as, for example, plasma spray or other similar types ofporous materials that is capable of supporting or encouraging boneingrowth into this material.

Also as shown in FIG. 18, each of the respective lag screw members 1805and 1810 are substantially similar to the lag screw member of theembodiment shown and described in FIG. 10. Particularly, lag screwmember 1805 is generally cylindrical in shape and has a first smoothexterior portion 1845 that extends from bulbous portion 1850 to athreaded portion 1855, while lag screw member 1810 has a smooth exteriorportion 1860 that extends from bulbous portion 1865 to threaded portion1870. Additionally, each of the bulbous portions 1850 and 1865 have ataper, such as a Morse taper, that provides for a locked interferencefit with tapered apertures 1835 and 1840 respectively.

In an alternate embodiment, as shown in FIG. 19, a lag screw member 1900may include a cover or plug member 1905. The cover member 1905 includesa first end portion 1910 having substantially the same diameter as endportion 1915. The cover member 1905 also includes a second end portion1920, which is smaller than the internal diameter of end portion 1915and which is provided to be received inside aperture 1925 of lag screwmember 1900.

It should be appreciated that any number of intramedullary fixationassemblies, such as intramedullary fixation assembly 800, may beinserted into the joints, for example, of the human foot in order toprovide for compression of the bones of the foot. It should also beappreciated that the intramedullary fixation assembly 800 is deliveredthrough an incision, thereby reducing the disruption to the plantartissues while at the same time minimizing the tension on the skin. Thisallows for improved wound closure, reduced operating room time,reduction in the number of incisions required and reduction in the totallength of incisions. It should also be appreciated that theintramedullary fixation assembly 800 may also be utilized to restore anyof the other bones in the human body. It should also be appreciated thatin other non-limiting embodiments, the intramedullary assembly 800 maybe utilized with graft material (i.e., autograft, allograft or otherbiologic agent).

It should also be understood that this invention is not limited to thedisclosed features and other similar method and system may be utilizedwithout departing from the spirit and the scope of the invention.

While the invention has been described with reference to the preferredembodiment and alternative embodiments, which embodiments have been setforth in considerable detail for the purposes of making a completedisclosure of the invention, such embodiments are merely exemplary andare not intended to be limiting or represent an exhaustive enumerationof all aspects of the invention. The scope of the invention, therefore,shall be defined solely by the following claims. Further, it will beapparent to those of skill in the art that numerous changes may be madein such details without departing from the spirit and the principles ofthe invention. It should be appreciated that the invention is capable ofbeing embodied in other forms without departing from its essentialcharacteristics.

1. An assembly for bone fusion, comprising: a first member comprising afirst elongated body extending from a first end to a second end along afirst longitudinal axis, wherein the first member comprises a shaftportion having an external surface and a head portion having an exteriorsurface, said first member further comprising a first thread having afirst thread height extending radially outward from the external surfaceof said shaft portion; a second member comprising a second elongatedbody extending from a first end to a second end along a secondlongitudinal axis, wherein the second member comprises a shaft having anexternal surface, said second member further comprising a first threadhaving a first thread height extending radially outward from theexternal surface of said shaft; a third member comprising a thirdelongated body extending along a straight line from a first end to asecond end along a third longitudinal axis, wherein the third membercomprises a first aperture at a terminal end of the first end of thethird elongated body, and a first bore extending along a first bore axisfrom the first aperture to a second aperture on an exterior surface ofthe third member, wherein the first bore comprises an interior surfaceat the first aperture, wherein there are no threads adjacent to thesecond aperture on the exterior surface of the third member, and whereinthe third longitudinal axis and the first bore axis define a firstangle, wherein the third member further comprises a third aperture onthe exterior surface of the third member, and a second bore extendingalong a second bore axis from the third aperture to a fourth aperture onan exterior surface of the third member, wherein the third longitudinalaxis and the second bore axis define a second angle, wherein the firstmember couples to the third member by inserting the first end of thefirst member into the first aperture, through the first bore, and out ofthe second aperture, wherein the second member couples to the thirdmember by inserting the first end of the second member into the thirdaperture, through the second bore, and out of the fourth aperture,wherein the first angle is in the range of about 0 degrees to about 90degrees, wherein the second angle is in the range of about 0 degrees toabout 90 degrees, and wherein the second bore axis is substantiallyperpendicular to the third longitudinal axis.
 2. The assembly of claim1, wherein the head portion of the first member resides at leastpartially within the first bore.
 3. The assembly of claim 2, wherein theexterior surface of the head portion of the first member abuts theinterior surface of the first bore at the first aperture.
 4. Theassembly of claim 3, wherein the head portion of the first membercomprises a torque transmitting aperture.
 5. The assembly of claim 1,wherein the first aperture of the third member is aligned on the firstbore axis.
 6. The assembly of claim 5, wherein the head portion of thefirst member resides at least partially within the first bore.
 7. Theassembly of claim 6, wherein the exterior surface of the head portion ofthe first member abuts the interior surface of the first bore at thefirst aperture.
 8. The assembly of claim 1, wherein the head portion ofthe first member is tapered.
 9. The assembly of claim 1, wherein thefirst bore axis and the second bore axis intersect outside the thirdmember.
 10. The assembly of claim 1, wherein the first end of the firstmember includes a self-tapping edge for removing bone material.
 11. Theassembly of claim 10, wherein the first end of the second memberincludes a self-tapping edge for removing bone material.
 12. An assemblyfor bone fusion, comprising: a first member comprising a first elongatedbody extending from a first end to a second end along a firstlongitudinal axis, wherein the first member comprises a shaft portionhaving an external surface and a head portion having an exteriorsurface, said first member further comprising a first thread having afirst thread height extending radially outward from the external surfaceof said shaft portion; a second member comprising a second elongatedbody extending from a first end to a second end along a secondlongitudinal axis, wherein the second member comprises a shaft having anexternal surface, said second member further comprising a first threadhaving a first thread height extending radially outward from theexternal surface of said shaft; a third member comprising a thirdelongated body extending along a straight line from a first end to asecond end along a third longitudinal axis, wherein the third membercomprises a first aperture at a terminal end of the first end of thethird elongated body, and a first bore extending along a first bore axisfrom the first aperture to a second aperture on an exterior surface ofthe third member, wherein the first bore comprises an interior surfaceat the first aperture, wherein there are no threads adjacent to thesecond aperture on the exterior surface of the third member, and whereinthe third longitudinal axis and the first bore axis define a firstangle, wherein the third member further comprises a third aperture onthe exterior surface of the third member, and a second bore extendingalong a second bore axis from the third aperture to a fourth aperture onan exterior surface of the third member, wherein the third longitudinalaxis and the second bore axis define a second angle, wherein the firstmember couples to the third member by inserting the first end of thefirst member into the first aperture, through the first bore, and out ofthe second aperture, wherein the second member couples to the thirdmember by inserting the first end of the second member into the thirdaperture, through the second bore, and out of the fourth aperture,wherein the second angle is in the range of about 0 degrees to about 90degrees, and wherein the second bore axis is substantially perpendicularto the third longitudinal axis.
 13. The assembly of claim 12, whereinthe head portion of the first member resides at least partially withinthe first bore.
 14. The assembly of claim 13, wherein the head portionof the first member is tapered.
 15. The assembly of claim 12, whereinthe head portion of the first member is tapered.